KUKA.Sim Pro V4.3

Description

KUKA.Sim Pro V4.3: Virtual Commissioning & Robotic Simulation Made Smart

Product Overview:

KUKA.Sim Pro V4.3 is your all-in-one solution for 3D simulation, offline programming, and virtual commissioning of KUKA robotic cells. Engineered for system integrators, engineers, and educators, this advanced simulation software enables you to plan, validate, and optimize robotic applications with high accuracy—before actual production begins.

Key Features:

Realistic Robot Simulation:

• High-precision 3D visualization of KUKA robots and automation cells.

• Full support for the latest KUKA robot models including KR AGILUS, KR QUANTEC, and LBR iiwa.

• Real-time path simulation based on the actual KUKA controller behavior (KSS/ Sunrise).

Powerful Offline Programming:

• Create and simulate KRL (KUKA Robot Language) programs directly in the software.

• Virtual Teach Pendant environment for interactive program testing and debugging.

• Supports integration with KUKA.OfficeLite for real controller emulation.

CAD Import & Cell Design:

• Import 3D CAD files (STEP, IGES, STL) for parts, tools, fixtures, and environments.

• Design complete robotic cells with conveyors, sensors, tooling, and safety zones.

• Easy-to-use drag-and-drop layout tools and component libraries.

Process-Oriented Simulation:

• Simulate real production processes including pick-and-place, palletizing, arc welding, gluing, painting, and assembly.

• Create PLC-like logic for material flow using integrated signal control and logic sequencing.

• Test cycle times, reachability, and process interactions in advance.

Collision and Reachability Analysis:

• Automatic collision detection between robot, tools, and environment.

• Workspace visualization and joint limit warnings for accurate path planning.

• Optimize cycle time and robot positioning safely and efficiently.

Virtual Commissioning Capabilities:

• Simulate PLC communication via OPC UA and digital I/O signals.

• Virtual commissioning environment for early validation of control logic and production workflows.

• Analyze cell performance metrics and detect bottlenecks before physical implementation.

Training & Documentation Tools:

• Built-in tutorials and guided use cases for beginners and advanced users.

• Generate simulation videos, screenshots, and cell documentation.

• Export cycle time and reachability reports for presentations and optimization reviews.

Benefits:

✅ Early Error Detection: Identify and resolve layout, reach, and logic issues before building the cell.
✅ Save Time & Costs: Reduce commissioning time and eliminate physical prototyping.
✅ Optimize Efficiency: Simulate and refine workflows for faster, smoother operations.
✅ Train Safely: Provide a virtual environment for operator and programmer training without risk.
✅ Future-Ready: Compatible with Industry 4.0 and smart manufacturing applications.